What exactly is an air cylinder?
Air cylinders, also known as pneumatic cylinders, are systems that convert the energy of air into a linear or rotary motion by means of a pressing motion. Thanks to this force, a cylinder can push, pull, lift or rotate various parts directly or indirectly.
The cylinders contain different parts that vary depending on the type and design of the cylinder. But the goal is always to set the mechanism attached to the cylinder in motion.
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What exactly is an air cylinder?
Pneumatic cylinders, also known as pneumatic actuators, are products used to deliver linear or rotary movements and forces to automated systems, machines, and processes, for example in industrial applications.
Pneumatic cylinders and actuators are a simple way to apply force and generate precise linear and rotational motion and can be used in harsh environments, such as extreme temperatures. They are lightweight and require little maintenance, but generally produce less power than hydraulic or electrical systems, but nevertheless remain a cost-effective alternative.
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Different types of air cylinders
The most common type of air cylinders are single-acting, double-acting, and piston rodless cylinders. Each type of cylinder has its own operation and application that we would like to list.
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Single-acting cylinders
A single-acting cylinder exerts force in only one direction, compressive or tensile force. This means that the movement of the cylinder with pressure only moves in one direction. It allows the air cylinder to clamp, eject and lift. This type of cylinder is often used in the following applications:
- Metal industry: Single-acting cylinders hold metal sheets in place during cutting or drilling (clamping).
- Packaging industry: Single-acting cylinders eject finished packaging from molds (ejection).
- Agriculture: For lifting work such as in pneumatic lifting systems for agricultural machinery (lifting).
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Double-acting cylinders
A double-acting cylinder exerts force in multiple directions, both compressive and tensile force. This means that the cylinder works in both directions with pressure and tensile force. It allows the air cylinder to make a more precise movement and also has finer force control. This type of cylinder is often used in the following applications:
- Automotive industry: Double-acting cylinders are used in assembly lines to drive mounting arms (precise movement).
- Textile industry: Double-acting cylinders control looms and other equipment (force control).
- Logistics: In conveyor systems for moving goods (precise control).
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Piston rodless cylinders The piston rodless cylinder, the name says it all, does not have a piston rod. This has the advantage that it can be installed in places where space is limited. This type of air cylinder allows you to load, lift and cut. Due to these unique properties, we often see this type of cylinder in the following applications:
- Electronics industry: Piston rodless cylinders are used for the linear movement of electronic components in assembly lines.
- Beverage industry: For lifting and moving heavy drums and bottles.
- Paper: In cutting machines for linear paper cutting.
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Regulations regarding air cylinders
Actuators and cylinders are produced according to "house standards" – which are likely to be unique to a particular manufacturer – or according to generally accepted or international standards. NFPA standards for pneumatic actuators are used in North America, while ISO is the standard common in Europe.
ISO stands for International Organization for Standardization. The purpose of ISO standards is to ensure that products, services and systems meet the highest levels of quality, safety and performance.
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Pneumatic cylinders that comply with ISO standards are interchangeable in terms of dimensions. The most common ISO standards are ISO 6432 and ISO 15552.
Air cylinder operation: here's what you need to know about it
A pneumatic cylinder works with compressed air. Thus, it can resist force and produce a movement. Thanks to this force, a cylinder can push, pull, lift or rotate various parts directly or indirectly. We come across pneumatic cylinders a lot in mechanical engineering. That's because the system is flexible and costs relatively little. We have the pneumatic cylinder you are looking for for all types of sectors. Think of: clamping cylinders, flat cylinders, and round cylinders.
The operation of a pneumatic cylinder depends on whether it is a single or double acting system. In addition, the full stroke time, speed and stroke length also affect the performance and efficiency of an air cylinder.
How a single-acting pneumatic cylinder works
A single-acting cylinder makes a 'working stroke'. The recurrent stroke must be made by its own weight or by an internally mounted spring. A good example of a cylinder with an internal spring is a round single-acting cylinder ISO 6432. A single-acting cylinder also has only one air connection.
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The operation of a double-acting pneumatic cylinder
A double-acting cylinder is a cylinder in which the input and output stroke can be a 'working stroke'. Compared to a single-acting cylinder, these cylinders also do not have an internal spring to return the piston rod to its original position. A double-acting cylinder also has two air connections.
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The difference between single-acting cylinders and double-acting cylinders:
- A single-acting cylinder has one connection. This has the advantage that you need less compressed air, which in turn can result in lower operating costs.
In this case, the piston rod of a single-acting cylinder moves in one direction on either an input stroke or an output stroke. By means of an internal compression spring, the piston rod is returned to its original position.
- A double-acting cylinder has two connections. This allows the cylinder to make both an input and output stroke. As a result, a double-acting cylinder does not require an internal compression spring. This ensures that the cylinder has a higher speed, power and efficiency compared to a single-acting cylinder. However, they do require more compressed air.
In short, single-acting cylinders are suitable for light assembly work. Double-acting cylinders are better for applications that require both speed and power, such as transporting material.
The function of air cylinders in a pneumatic system:
In a pneumatic system, pneumatic cylinders and actuators work when compressed air is forced into the cylinder or actuator itself to move a piston placed in it. The 'work' is carried out by a mechanism attached to the piston, whereby the energy generated is converted into practical use, for example an order picking and placing system in factory automation.
To ensure optimal performance of an air cylinder, it is important to pay attention to factors such as stroke length, diameter, force, speed, mounting options, and environmental conditions. More detailed technical information about this can be found on our knowledge page.
Find the most suitable air cylinders at Pneuparts:
By now you know that pneumatic cylinders are used for a wide variety of pneumatic applications. And when looking for the right cylinder, you have to pay attention to several factors to ensure optimal performance. This includes the stroke length, mounting options and environmental conditions.
If you have any questions or need advice about this, please feel free to contact us and we are ready to help you!
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